FORT - safe remote control

Scientific and Industrial Instruments

remote control 02.jpg

SurfaceID took part in the concept development and mechanical design of the central controller of an entire open integration platform for robotic systems. The device would become the user interface connected to instrumentations, sensor packages, autonomy softwares and the main equipment drive systems. The remote controller had to be sturdy and airtight so that it could be used even among rain, sand and mud—all while maintaining the optimal ergonomy of a handheld controller.

The Story Behind the Safe Remote Control and SurfaceID

Humanistic Robotics (HRI), a Philadelphia robotics company that began by automating landmine clearance, needed a better way to operate robots, vehicles and industrial equipment safely from a distance. Traditional “belly box” controllers and military control consoles were bulky and tiring to use through a full workday.

SurfaceID took part in the concept development and mechanical design of the handheld at the heart of HRI’s Safe Remote Control System. That handheld is the operator’s interface to the machine’s instruments, sensors, autonomy software and drive systems. HRI released the system in July 2013. Its first customers were the University of Pennsylvania’s robotics engineering program and 5D Robotics, which built it into unmanned ground vehicle programs serving the U.S. Army.

hri 02.jpg
remote control 04.jpg

Built for Rain, Sand and Mud

The controller had to stay sturdy and sealed in the field. HRI rated the handheld transmitter IP66, designed it to meet MIL-STD-810 for ruggedness and specified operation from -20 to 60 °C, all in a package under 1.1 lb (0.5 kg).

A Familiar Shape, Almost No Training

The handheld takes its form from the video game controllers younger operators already know, so it requires almost no training, and experienced operators pick it up quickly. Its ergonomics let an operator work comfortably for an entire day.

remote control 03.jpg
ripple 01

Safety in the Operator's Hands

HRI’s SafetySense technology keeps operation consistent and safe, especially when large equipment moves around people and property. A red emergency stop sits front and centre. The system talks over an encrypted 900 MHz link with up to a mile of line-of-sight range and runs eight hours on a charge. In 2018, HRI’s safety technology became the foundation of a new company, FORT Robotics, which still offers a Safe Remote Control for robots, vehicles and heavy equipment.

Speak to our experts about your unique challenge

Whether you’re identifying your next innovation priority, or looking to accelerate development of an existing concept, our team will have advice to help you move forward.

Related projects

We’ve brought over 150 products to life, pioneering progress in pharma and life-saving medtech.

Our Services

Areas We Serve.

From startups, to large companies; SurfaceID has you covered.

Consumer Product Design

Medical Design

Scientific and Industrial Instruments

Blog.

Read about Industrial Design & Mechanical Engineering, one post at a time.
ArcLight Cinemas LCD video wall, 96 portrait screens

LCD Design and Commercial Integration at Scale: The ArcLight Cinemas StoryWall

Ninety-six portrait LCDs, one 50-foot image, and a wall built so any screen can be serviced with a single push. The finished StoryWall running one image across every screen, with the crew still on ladders for final checks. For years the poster wall in the lobby of ArcLight Cinemas Sherman Oaks was part of the […]

CAD render of the assembled Tstand uppercase-H base – mechanical engineering and product development by SurfaceID, Montreal

Product Design Challenges Behind the Tstand Base: Ergonomics, Sink Marks, Snap-Fits, and Lifters

What it took to make a simple-looking injection molded part look clean, feel solid, and come out of the mold. Tstand looks simple. It is a tablet stand that rests on your chest while you lie in bed or on the couch, so you can watch a movie without holding the device or craning your […]

How to Validate Hardware Concepts Before Building

How to Validate Electronics Engineering Hardware Concepts

Learn how to validate hardware concepts with focused prototypes, real user testing, and engineering checks before tooling or production costs rise fast.
Sheet Metal Enclosure Design That Builds Better Products

Sheet Metal Enclosure Design That Builds Better Products

Sheet metal enclosure design aligns form, thermal performance, electronics protection, and manufacturing for housings suppliers can produce reliably.
BLE vs Wi-Fi vs Cellular: Choose a Wireless Tech

BLE vs Wi-Fi vs Cellular: Choose a Wireless Tech

BLE vs Wi-Fi vs cellular: how to choose the right wireless technology for your product, balancing power, range, data, cost, and user experience at scale.